Mechanical Engineer

FT-HR-NEREG

Huntsville, AL, US

Requisition ID: 2105

Funding: This position is contingent upon contract funding.

nou Systems, Inc. (nSI) is now officially a 100% ESOP company! We value teamwork and collaboration, and this transition allows us to take that commitment to a new level. nSI empowers our customers by supplying products, services, and expertise with powerful, data driven insights that transform defense systems and improve capabilities.

nou Systems, Inc. (nSI) is seeking a highly skilled Mechanical Engineer to support programs across our Technical Solutions Division. Our programs depend on well-engineered, rugged hardware to support sensing systems, maritime and undersea platforms, and emerging biotechnology concepts.

nSI engineers work alongside government customers, industry partners, and research organizations to assess mission needs, develop new capabilities, and support modernization across fielded and developmental defense systems. The successful candidate will take designs from early concept through detailed design, fabrication, integration, and test, producing prototypes built to the standard of production hardware. This role suits engineers who enjoy variety, move comfortably between programs, and want to see their designs leave the lab and perform in the field.

Key Responsibilities:

• Develop mechanical concepts and detailed designs for enclosures, structures, mounts, housings, and mechanisms supporting electronic, RF, and sensor payloads.

• Produce 3D models, assemblies, and fully dimensioned 2D drawings using GD&T in accordance with ASME Y14.5.

• Perform engineering analysis including tolerance stack-ups and structural, thermal, and environmental assessments to inform design decisions.

• Select materials, finishes, and manufacturing processes appropriate to cost, schedule, and operating environment.

• Prepare fabrication packages and work directly with machine shops, additive manufacturing sources, and outside vendors through build and inspection.

• Lead mechanical integration and support assembly, bring-up, and test of prototype hardware in the lab and in the field.

• Design for environmental requirements such as shock, vibration, sealing, and thermal management, and support qualification testing.

• Collaborate closely with RF, embedded, and systems engineers to resolve packaging, interface, and integration challenges.

• Own mechanical work packages, document assumptions and limitations, and brief findings to technical leads and customers.

• Contribute to proposals and technical concept development for new business.

• Mentor junior engineers and support a culture of disciplined, production-minded design.

• Use AI-enabled tools responsibly in accordance with company policy.

Required Qualifications:

• Bachelor’s degree or higher in Mechanical Engineering or a closely related discipline.

• 5+ years of mechanical design experience, preferably on defense, aerospace, or ruggedized hardware.

• Demonstrated proficiency in one or more major 3D CAD platforms such as Creo, SolidWorks, NX, CATIA, or Inventor, and the ability to adapt quickly to new tools as programs require.

• Strong command of GD&T, drawing standards, and tolerance analysis.

• Hands-on experience taking designs through fabrication, assembly, and test.

• Strong problem-solving skills and ability to work effectively across multidisciplinary teams.

• Must be able to obtain and maintain a DoD Secret clearance.

Desired Skills:

• Active DoD Secret clearance.

• Experience with Creo.

• Experience across multiple CAD platforms.

• Experience with FEA and thermal analysis tools such as ANSYS, Creo Simulate, or SolidWorks Simulation.

• Experience designing for military environmental standards such as MIL-STD-810.

• Experience packaging electronics, RF hardware, or antenna systems.

• Experience with sealed or pressure-rated enclosures for maritime or undersea use.

• Familiarity with additive manufacturing, rapid prototyping, and machining processes.

• Experience with PDM/PLM systems and configuration management.

• Master’s degree in Mechanical Engineering or a related discipline.

nou (pronounced ‘new’) Systems:

Since its founding in 2012, nou Systems has built a reputation for excellence in innovative engineering, prototype development, and technical and professional services in multiple markets, including missile defense, cybersecurity, test range modernization, and space control. Our diverse and highly skilled team delivers state-of-the-art products from concepts and prototypes to fully developed and integrated solutions.

We offer significant advancement and personal career development opportunities within our dynamic high-tech company. Our culture is firmly established in treating our employees like family.

Benefits of working at nSI

nou Systems, Inc. offers a comprehensive, total rewards package that includes competitive compensation and diverse benefits that reflect our company culture of service, excellence, and a supportive work environment. Benefits may vary based on status but the majority of our positions include the following:

• Competitive Wages*

• Medical, Rx, Dental & Vision Insurance

• Medical plan with Health Savings Account eligibility

• Company-funded Life, Short-Term & Long-Term Disability Insurance

• Personal Time Off, Vacation, and Paid Holidays

• 401(k) Retirement Plan

• Employee Stock Ownership Plan (ESOP)

• Flexible Spending Accounts

• Norton LifeLock

• Tuition Reimbursement

• Personal Development, Technical Learning Opportunities, & Lunch-n-Learns

• Corporate Sponsored Events & Community Outreach

*Final compensation for this position is determined by a variety of factors, such as a candidate’s relevant work experience, skills, certifications, and geographic location.

nSI is an Equal Opportunity Employer

Employment opportunities at nSI are based upon a candidate’s qualifications and capabilities to perform the essential functions of a particular job and are free from discrimination based on race, color, religion, national origin, sex, sexual orientation, gender identity, age, disability, protected veteran status, genetic information, or any other characteristic protected by law. For our complete EEO/AA and Pay Transparency statement, please visit www.nou-systems.com/workingatnou. U.S. citizenship is required for most positions.