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Senior Scientist, Process Safety, Drug Substance New Chemical Entity

Boehringer Ingelheim

Ridgefield, CTFull-time$141–211K/yrSeen 2w agoSeen in employer's feed 1w ago

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At a glance

Compensation
$141–211K/yr
Location
Ridgefield, CT
Schedule
Full-time
Work Authorization
Not specified

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Requirements

Credentials this posting asks for.

Bachelor's degree

Job overview

The Senior Scientist, Process Safety, Drug Substance New Chemical Entity will evaluate, characterize, and mitigate thermal and reactive hazards associated with pharmaceutical compounds and manufacturing operations, supporting safe process development, scale‑up, and technology transfer through thermal analysis and risk management.

Skills & qualifications

RequiredNice to have

Skills

DSCTGAARCReaction CalorimetryThermal Decomposition KineticsRisk AssessmentScale‑Up Principles and Technical ReportingCross‑Functional CollaborationPharmaceutical R&DAPI DevelopmentChemical Development and Scale‑UpContract Development and Manufacturing OrganizationsSpecialty ChemicalsPharmaceutical API ManufacturingHigh‑Energy ChemistryCrystallization and Drying SafetyDust Explosion AssessmentComputational Modeling and Kinetics Software

Qualifications

Ph.D. In Chemistry or EquivalentThree Years ExperienceAuthorized to Work in United States Without RestrictionMust Be 18+

Full job description

Description

As an employee of Boehringer Ingelheim, you will actively contribute to the discovery, development, and delivery of our products to our patients and customers. Our global presence provides an opportunity for all employees to collaborate internationally, offering visibility and the opportunity to directly contribute to the company's success. We realize that our strength and competitive advantage lie with our people. We support our employees in several ways to foster a healthy working environment, meaningful work, mobility, networking, and work-life balance. Our competitive compensation and benefit programs reflect Boehringer Ingelheim's high regard for our employees.

The Senior Scientist, Process Safety, Drug Substance New Chemical Entity (NCE) is responsible for evaluating, characterizing, and mitigating thermal and reactive hazards associated with pharmaceutical compounds, intermediates, chemical processes, and active pharmaceutical ingredient (API) manufacturing operations. The incumbent will support safe process development, scale-up, and technology transfer through thermal analysis, reaction calorimetry, process safety assessments, and hazard risk management. In addition, this role will collaborate with process research, development, scale-up, Technical Services and Environmental Health & Safety (EHS).

Duties & Responsibilities

  • Thermal Hazard Assessment

  • Design and execute thermal stability studies for APIs, intermediates, and reaction mixtures.

  • Assess decomposition behavior, self-heating potential, runaway reaction risks, and energetic hazards.

  • Evaluate safe operating limits for chemical processes and unit operations.

  • Establish thermal safety parameters for scale-up and manufacturing operations.

  • Thermal Analysis & Calorimetry

  • Conduct thermal characterization using:

  • Differential Scanning Calorimetry (DSC)

  • Thermogravimetric Analysis (TGA)

  • Accelerating Rate Calorimetry (ARC)

  • Reaction Calorimetry (RC1 or equivalent)

  • Interpret calorimetric and kinetic data to determine process safety risks.

  • Process Safety Evaluation

  • Perform process hazard assessments for R&D manufacturing processes.

  • Conduct thermal risk assessments and reaction hazard reviews

  • Identify potential runaway reaction scenarios and recommend mitigation strategies.

  • Process research and Development Support

  • Partner with process chemists during route scouting, optimization, and scale-up activities.

  • Define critical process safety parameters, including:

  • Maximum Technical Temperature (MTT)

  • Maximum Temperature of Synthesis Reaction (MTSR)

  • Time to Maximum Rate (TMR)

  • Safe temperature operating windows

  • Support kilo lab and pilot plant campaigns.

  • Data Analysis & Reporting

  • Prepare comprehensive thermal hazard reports and technical recommendations

  • Present findings to interdisciplinary project teams and leadership.

  • Maintain detailed experimental documentation in compliance with company standards.

  • Develop process safety databases and internal best practices.

Compensation Data

The base salary range for this position is $140,800.00 to $211,200.00 USD. The position may be eligible for a role specific discretionary bonus, relocation, and/or other compensation elements. We continuously review market data and may adjust salary ranges as needed in the future. Actual compensation will be based on job-related factors such as skills, experience, and qualifications, and other factors permitted by law. For an overview of our benefits please click here. (https://www.boehringer-ingelheim.com/us/careers/explore-our-company/benefits-rewards)

Requirements

  • Ph.D. in Chemistry (preferred Organic Chemistry), Chemical Engineering, Pharmaceutical Sciences, Process Safety Engineering, or related field with at least three (3) years of experience.

  • OR M.S. with at least six (6) years

  • OR B.S. with at least eight (8) years of relevant experience.

  • DSC, TGA, ARC, Reaction Calorimetry

  • Thermal Decomposition Kinetics

  • Risk assessment

  • Scale-up principles and technical reporting

  • Cross-functional collaboration.

Eligibility Requirements:

  • Must be legally authorized to work in the United States without restriction.

  • Must be willing to take a drug test and post-offer physical (if required).

  • Must be 18 years of age or older.

Desired Skills, Experience and Abilities

  • Pharmaceutical R&D

  • API Development

  • Chemical Development and Scale-Up

  • Contract Development and Manufacturing Organizations (CDMOs)

  • Specialty Chemicals

  • Knowledge of:

  • Pharmaceutical API manufacturing

  • High-energy chemistry

  • Crystallization and drying safety

  • Dust explosion assessment

  • Computational modeling and kinetics software

JOB ID

36926

Job function

Development

Career level

Experienced professionals

Organization

BI Pharmaceuticals, Inc.

Working time

Full-Time

Job flexibility

On-Site

Boehringer Ingelheim is an equal opportunity global employer who takes pride in maintaining a diverse and inclusive culture. We embrace diversity of perspectives and strive for an inclusive environment, which benefits our employees, patients, and communities. All qualified applicants will receive consideration for employment without regard to a person’s actual or perceived race, including natural hairstyles, hair texture and protective hairstyles; color; creed; religion; national origin; age; ancestry; citizenship status, marital status; gender, gender identity or expression; sexual orientation, mental, physical or intellectual disability, veteran status; pregnancy, childbirth or related medical condition; genetic information (including the refusal to submit to genetic testing) or any other class or characteristic protected by applicable law

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