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SENIOR MFG PROCESS DEVELOPMENT ENGINEER

VulcanForms

Ayer, MAFull-time$107–146K/yrSeen 5 days agoSeen in employer's feed 5 days ago

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At a glance

Compensation
$107–146K/yr
Location
Ayer, MA
Schedule
Full-time
Work Authorization
Not specified

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Requirements

Credentials this posting asks for.

Bachelor's degree

Job overview

The Senior Manufacturing Process Development Engineer establishes and optimizes safe, efficient, scalable manufacturing processes for VulcanForms’ medical business. The role supports cross-functional NPI teams in developing and launching products, especially moving printed parts through post-processing to finished products. It provides technical leadership for post-processing operations, tooling, equipment, suppliers, and production teams while addressing quality, cost, capacity, and customer requirements.

Skills & qualifications

RequiredNice to have

Skills

Manufacturing Process DevelopmentPost-ProcessingMachiningBlastingFixturingProduction Process ScalingProcess QualificationPFMEADOEIQ/OQ/PQCross-Functional CollaborationSOP DevelopmentWork InstructionsValidation PlansLean ManufacturingRoot Cause AnalysisContinuous ImprovementMetal Additive ManufacturingGD&TTooling DesignEquipment QualificationAutomated Process QualificationERP/MES SystemsManufacturing Data ToolsSafety AssessmentsErgonomic Assessments

Qualifications

Bachelor's in Engineering or Related5+ Years Manufacturing Engineering Experience

Benefits

Medical Insurance
Dental Insurance
Vision Insurance
Paid Time Off
401(k) Match

Full job description

SENIOR MANUFACTURING PROCESS DEVELOPMENT ENGINEER - MEDICAL: $106,500- $146,000 VulcanForms - developer of industrial-scale laser metal additive manufacturing solutions. We deliver end-to-end production by combining scalable additive manufacturing, precision machining, advanced digital infrastructure, and proven industrial craftsmanship for aerospace, defense, medical, and other essential industries. About the Role: Establish and optimize safe, efficient, and scalable manufacturing processes for VulcanForms? Medical business. Support cross-functional NPI teams in developing, sampling, and launching new products, with a focus on taking printed parts from post-print processing through finished product. Provide technical leadership for post-processing operations, tooling, equipment, suppliers, and Production teams while meeting quality, cost, capacity, and customer requirements. Key Responsibilities: -Define and support post-processing operations, including machining, blasting, deburring, cleaning, and heat treating -Translate product designs and requirements into robust, repeatable, and scalable manufacturing processes -Oversee implementation of manufacturing processes with in-house technicians and external suppliers -Coordinate machine setup and process validation while maintaining technical ownership -Define functional requirements for tooling, fixturing, and post-processing equipment -Identify automation and capital-investment opportunities to improve productivity -Partner with suppliers to deliver, implement, test, and validate reliable tooling and equipment solutions -Write and maintain work instructions, SOPs, validation plans, and process documentation -Lead Installation Qualifications (IQ) and support Quality Control and Quality Engineering with Operational and Performance Qualifications (OQ/PQ) -Ensure manufacturing processes meet quality and regulatory requirements -Participate in NPI activities and contribute to design-for-manufacturability decisions -Collaborate with Design, Quality, Production, and Manufacturing teams to align cost, capability, and scalability -Define takt time, throughput targets, equipment, labor, space, manufacturing costs, and time standards -Work with HSSE to assess risks and ensure equipment and processes meet safety and ergonomic standards -Drive scrap reduction and cost savings through root cause analysis, Lean tools, and data-driven decision-making Qualifications: -Bachelor?s degree in Mechanical, Manufacturing, Industrial Engineering, or a related field -5+ years of manufacturing engineering experience focused on post-processing methods, such as machining, blasting, or fixturing -Hands-on experience developing and scaling production processes -Proficiency with process qualification tools and methods, including PFMEA, DOE, and IQ/OQ/PQ -Strong cross-functional collaboration skills with suppliers, technicians, Engineering, Quality, and Production teams -Experience creating and maintaining SOPs, work instructions, validation plans, and other process documentation -Knowledge of Lean Manufacturing, root cause analysis, and continuous improvement methods Preferred: -Experience with metal additive manufacturing and transitioning printed parts into finished products -Familiarity with post-processing techniques, GD&T, and tooling design -Experience in regulated or quality-controlled environments, such as medical device or aerospace manufacturing -Experience qualifying equipment or automated processes -Exposure to ERP/MES systems, manufacturing data tools, and safety or ergonomic assessments Compensation: -$106,500 - $146,000/year *Actual compensation is based on skills, qualifications, experience, and other applicable factors. Equitable salary + equity package and comprehensive benefits (medical, dental, vision, life), PTO, and 401(k) with

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