
Controls Hardware Design Engineer
Madison Heights, MIJobSeen todaySeen in employer's feed today
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Job overview
The Controls Hardware Engineer designs and documents electrical control systems for custom robotic gantry and process-cell automation, from concept through build-ready documentation. The role primarily uses Siemens hardware and AutoCAD Electrical, and collaborates with mechanical, robotics, and software/controls teams. It also supports component selection, customer standards, troubleshooting during fabrication and checkout, and design reviews.
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Full job description
Controls Hardware Engineer Madison Heights, MI Summary Our client designs, builds, and installs turnkey robotic gantry and process-cell systems for automotive, aerospace, and general industrial customers. We're seeking a Controls Hardware Engineer to design and document the electrical control systems behind these automation platforms, primarily using Siemens hardware and AutoCAD Electrical. Responsibilities - Design electrical control systems for custom robotic gantry and process-cell automation, from concept through build-ready documentation. - Develop control panel layouts, schematics, and wiring diagrams in AutoCAD (AutoCAD Electrical). - Specify and select Siemens hardware; PLCs, drives, HMIs, and networking components for each system build. - Collaborate with mechanical, robotics, and software/controls engineering teams to ensure hardware designs align with overall machine function and program requirements. - Support the bill of materials (BOM) process, ensuring component selections are accurate, available, and cost-appropriate. - Review and incorporate customer electrical standards and specifications into design documentation. - Troubleshoot electrical/hardware design issues during build, panel shop fabrication, and in-house checkout. - Support project engineers and controls software engineers through design reviews and design changes. Qualifications Bachelor or associate degree in Electrical Engineering or equivalent hands-on experience in industrial controls hardware design. 3-5 years of experience designing automation controls systems using AutoCAD Experience with Siemens controls platforms (e.g., SIMATIC PLCs, Siemens drives/HMI) in an industrial automation environment. Proficiency in AutoCAD Electrical for control panel and schematic design. Working knowledge of NFPA 79 and/or relevant electrical/automation industry standards. Experience designing controls for robotic systems, gantries, or general-purpose industrial automation is strongly preferred. Automotive industry / GM program experience is a plus. EPLAN experience is a plus. Pneumatic understanding is a plus.
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