Operator

Description

1. Machine Operation and Monitoring

• Operate Conversion Machines:

• Run Kraft paper conversion machines that include mechanical systems, electrical controls, and pneumatic components, ensuring smooth and efficient operations.

• Monitor Machine Performance:

• Continuously monitor machine parameters, such as speed, pressure, and temperature, to ensure proper functioning and timely adjustments.

• Machine Adjustments:

• Perform minor adjustments to machine settings as necessary to maintain quality and efficiency, including speed and feed adjustments to align with production requirements.

1. Quality Control

• Inspect Finished Products:

• Conduct quality checks on finished Kraft paper products to ensure they meet specifications and standards.

• Troubleshoot Quality Issues:

• Detect and troubleshoot any quality issues during the production process, including defects, material inconsistencies, or machine malfunctions.

• Document Quality Deviations:

• Record and report any product deviations from quality standards and work with supervisors and maintenance to implement corrective actions.

1. Machine Maintenance Support

• Preventive Maintenance Assistance:

• Assist the maintenance team in performing routine preventive maintenance, such as cleaning, lubricating, and replacing minor parts on mechanical and pneumatic systems.

• Report Malfunctions:

• Immediately report any significant machine malfunctions or breakdowns to the maintenance team and production supervisor to avoid prolonged downtime.

• Basic Repairs:

• Perform basic repairs and adjustments to machines when necessary, following established procedures and under the guidance of the maintenance team.

1. Production Reporting

• Track Production Output:

• Record production metrics such as output, machine downtime, and material usage, ensuring accurate documentation for each shift.

• Log Operational Data:

• Ensure all production transactions and machine activity are logged in SAP ERP or similar software to maintain accurate production records.

• Communicate with Production Leader / Production Supervisor:

• Provide regular updates to production leader or production supervisor on production progress, quality issues, and machine performance.

1. Safety and Compliance

• Adhere to Safety Procedures:

• Follow all safety protocols, including Lock-Out Tag-Out (LOTO) procedures, when working on or near equipment to ensure personal and team safety.

• Use of PPE:

• Always ensure proper use of personal protective equipment (PPE).

• Machine Safety Checks:

• Conduct safety checks on machines before and after each shift to ensure they are functioning safely and correctly.

1. Continuous Improvement

• Identify Process Improvements:

• Proactively identify opportunities for improving machine performance, reducing waste, and optimizing the production process.

• Collaboration with Team:

• Work closely with the production team to share ideas for improving operational efficiency and maintaining high standards of quality and safety.

MAIN TASKS

• The Machine Operator is responsible for efficiently operating and monitoring kraft paper conversion machines, performing minor adjustments to maintain quality and efficiency.

• Key tasks include conducting quality checks, assisting with preventive maintenance, tracking production metrics, and adhering to safety protocols.

• The operator collaborates with the production team to identify process improvements and ensure consistent product quality while minimizing downtime and waste.

Education and Experience:

• SPM or Equivalent required; technical or vocational training in machinery operation or industrial maintenance is preferred.

• 3+ years of experience operating industrial machinery, ideally in a manufacturing environment with mechanical, electrical, and pneumatic systems.

• Experience working in a Kraft paper conversion facility or similar manufacturing environment such as corrugated box manufacturing and flexible packaging is a plus.

Skills:

• Technical Expertise:

• Proficient in operating machines with mechanical, electrical, and pneumatic controls, as well as basic machine troubleshooting.

• Problem-Solving:

• Strong troubleshooting and diagnostic skills, particularly in identifying and resolving machine-related issues.

• Attention to Detail:

• Ability to monitor product quality and perform machine adjustments to meet production standards.

• Safety-Conscious:

• Knowledge of industrial safety practices and commitment to following established safety protocols.

• ERP Systems: Familiarity with SAP ERP or equivalent software for logging production data and machine activity is preferred.

Other Requirements:

• Ability to work in a fast-paced, shift-based environment, including nights and weekends as required.

• Strong communication skills and the ability to work in a team setting.

• Physical capability to stand for extended periods, lift heavy objects (up to xx kg), and work with large industrial machines.

• This role involves working in an industrial manufacturing environment with exposure to loud noises, dust, and heavy machinery.