Controls Engineer

Job Description

 Develop, modify, troubleshoot, and support PLC and HMI programs for automated manufacturing equipment and production systems.

 Program, configure, and optimize FANUC industrial robots and CRX collaborative robots (CRX30i preferred) for assembly, material handling, inspection, or process automation applications.

 Design, integrate, and validate machine vision systems for inspection, guidance, part verification, and process control.

 Perform sensor, I/O, and safety validation activities including troubleshooting field devices, safety circuits, interlocks, and network communications.

 Support equipment installation, startup, debugging, and commissioning activities at manufacturing facilities.

 Ensure automation systems comply with General Motors automation standards (GCCS/GCCH) and customer specifications.

 Collaborate with manufacturing, controls, quality, and maintenance teams to resolve production issues and improve equipment performance.

 Conduct system testing, FATs, SATs, and production readiness reviews prior to launch.

 Troubleshoot PLC, robot, vision, networking, and electrical issues to minimize downtime and support manufacturing operations.

 Create and maintain controls documentation including electrical schematics, I/O lists, safety validation reports, and operating procedures.

 Support continuous improvement initiatives focused on throughput, quality, reliability, and automation performance.

$40/hr to $58/hr

Exact compensation may vary based on several factors, including skills, experience, and education.

Benefit packages for this role will start on the 31st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave and/or other paid time off as provided by applicable law.

We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment regardless of their race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to [email protected] learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy: https://insightglobal.com/workforce-privacy-policy/.

Skills and Requirements

Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics Engineering, or a related field.

• 3+ years of experience as a Controls Engineer in an automotive or high-volume manufacturing environment.

• Hands-on experience programming, troubleshooting, and supporting industrial automation systems and robots on the plant floor.

• Familiarity with GM controls standards and manufacturing processes.

• Experience working for General Motors or a similar automation company supporting GM facilities/standards.

• Experience with GCCH (hardware) and/or GSSC/GCCS (software) standards.

• Ability to support automation equipment commissioning, debugging, and continuous improvement initiatives in a production environment.

• Strong understanding of PLCs, HMIs, industrial networks, and robot integration. • Experience with Allen-Bradley ControlLogix, Studio 5000, FactoryTalk, Siemens TIA Portal, or equivalent controls platforms

• Knowledge of industrial safety standards including Lockout/Tagout, machine safeguarding, and safety PLC systems

• Experience with automotive assembly, battery manufacturing, powertrain, body shop, or material handling automation

• Previous commissioning or launch support experience within OEM or Tier 1 manufacturing environments