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Senior Engineer, Mechanisms (R4890)

Shield AI

Dallas, TXFull-time$110–160K/yrPosted 4mo agoChecked 1w ago

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At a glance

Compensation
$110–160K/yr
Location
Dallas, TX
Schedule
Full-time
Work Authorization
Not specified

Requirements

Credentials this posting asks for.

Security clearanceBachelor's degree

Job overview

Shield AI is hiring a Senior Engineer, Mechanisms (R4890). Shield AI, a venture‑backed defense‑tech firm, seeks a senior mechanical engineer to design and develop electro‑mechanical mechanisms for autonomous UAVs, collaborating across disciplines to deliver reliable, high‑performance aircraft products that support global operations.

Key focus areas include Design complex electro‑mechanical mechanisms for autonomous aircraft, Own full design process: concept, CAD, tolerance analysis, material selection, and drawing release, and Perform structural and kinematic calculations and preliminary FEA.

Successful candidates bring B.S. In Mechanical/Aerospace Engineering and 5+ Years Mechanical Or Mechanism Design. Important skills include CAD, Kinematic Analysis And Optimization, Structural Analysis Utilizing Hand Calculations And Finite Element Methods, FEA Analysis: Modal, Non-Linear And Linear, Buckling, Fatigue, GD&T And Tolerance Stack-Ups For Mechanical Systems, and Materials Selection Inclusive Of Alloys, Heat Treatments, Allowables, And Finishes. Preferred (not required): NX, FMEA, DOE, and Root Cause Analysis.

Skills & qualifications

RequiredNice to have

Skills

CADKinematic Analysis and OptimizationStructural Analysis Utilizing Hand Calculations and Finite Element MethodsFEA Analysis: Modal, Non-Linear and Linear, Buckling, FatigueGD&T and Tolerance Stack-Ups for Mechanical SystemsMaterials Selection Inclusive of Alloys, Heat Treatments, Allowables, and FinishesWork Independently in Fast-Paced, Cross-Functional TeamsWorking HardTrustworthyHigh StandardsKind to OthersNXFMEADOERoot Cause AnalysisHands-on Machine Shop ExperienceMechanic ExperienceRTCA DO-160MIL-STD-810Structural TestingActuated Mechanism TestingThrive in Startup, R&D, or Defense Innovation EnvironmentsStructural AnalysisFinite Element MethodsFEA AnalysisModal AnalysisNon-Linear AnalysisBuckling AnalysisFatigue AnalysisGD&TTolerance Stack-UpsMaterials SelectionWork IndependentlyWork in Cross-Functional TeamsUAVs ExperienceAircraft ExperienceRobotic Systems ExperienceElectro-Mechanical ActuatorsMachine Shop ExperienceThrive in Startup EnvironmentThrive in R&D EnvironmentThrive in Defense Innovation Environments

Qualifications

B.S. In Mechanical/Aerospace Engineering5+ Years Mechanical or Mechanism DesignAbility to Obtain S//SAR Level Security Clearance

Full job description

Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit  www.shield.ai . Follow Shield AI on  LinkedIn ,  X ,  Instagram , and  YouTube .   Job Description:

Are you a passionate and innovative product design engineer looking to help develop state-of-the-art AI and aircraft products? Are you eager to make a positive difference in the world? Do you want to work alongside mission driven and values focused teammates? Shield AI is just the place for you!

As a Mechanical Engineer, you will be responsible for contributing to the mechanical design and development of Shield AI's autonomous UAV products. You will help architect new products, perform the detailed design of complex electro-mechanical assemblies, and will use best in class design and analysis tools. You will collaborate closely with internal and/or external partners to prototype, test and release products to production. You will also help ensure product features achieve performance, schedule and reliability goals.

What you'll do:

Design complex electro-mechanical mechanisms for autonomous aircraft Own the full design process: concept, CAD, tolerance analysis, material selection, and drawing release Perform structural and kinematic calculations and preliminary FEA Prototype, test, and iterate mechanism designs for functionality and reliability Collaborate with electrical, avionics, flight controls, and propulsion teams Support pre-production builds, prototype integration, and ground/flight testing

Required qualifications:

B.S. in Mechanical/Aerospace Engineering 5+ years in mechanical or mechanism design Strong CAD skills (NX preferred) Kinematic analysis and optimization Structural analysis utilizing hand calculations and finite element methods FEA analysis: Modal, non-linear and linear, buckling, fatigue GD&T and tolerance stack-ups for mechanical systems Materials selection inclusive of alloys, heat treatments, allowables, and finishes Ability to work independently in fast-paced, cross-functional teams A demonstrated record of working hard, being trustworthy, holding yourself to high standards, and being kind to others

  • Ability to obtain a S//SAR level security clearance desired.

Preferred qualifications:

Experience with UAVs, aircraft, or robotic systems Familiarity with electro-mechanical actuators Proficiency in FMEA, DOE, and root cause analysis Hands-on machine shop or mechanic experience (professional or hobby) RTCA DO-160, MIL-STD-810, structural, or actuated mechanism testing experience Ability to thrive in startup, R&D, or defense innovation environments

#LI-MS1 #LC Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity   Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)   Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.  

  Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

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