Sr. Cell Assembly Process Engineer
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Job overview
Insight Global is hiring a Sr. Cell Assembly Process Engineer. The Sr. Cell Assembly Process Engineer will support high-volume battery manufacturing, focusing on optimizing cell assembly processes through data analysis and continuous improvement. This role involves monitoring and improving key manufacturing performance metrics, analyzing SPC charts and production data, and performing root cause analysis on assembly defects. A major focus will be optimizing laser welding processes, evaluating weld quality data, and investigating weld-related defects to improve process capability and product reliability.
Key focus areas include Monitor and improve key manufacturing performance metrics, Analyze SPC charts and production data to identify process variation, and Investigate quality trends and perform root cause analysis on assembly defects.
Successful candidates bring Bachelor's In Engineering Or Related Technical Field, 7+ Years Experience Supporting Battery Cell Assembly Or Similar High-Volume Manufacturing Processes, and Hands-On Experience With Laser Welding Processes In A Manufacturing Environment. Important skills include Data Analysis, Continuous Improvement Initiatives, Monitoring Manufacturing Performance Metrics, Analyzing SPC Charts, Investigating Quality Trends, and Root Cause Analysis. Preferred (not required): Yield Improvement Programs, Defect Reduction Efforts, and Manufacturing Process Optimization.
Skills & qualifications
Skills
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Full job description
Job Description
Insight Global is looking for a Sr. Battery Cell Assembly Process Engineer to support a high-volume battery manufacturing operation focused on optimizing cell assembly processes through data analysis and continuous improvement initiatives. This individual will be responsible for monitoring and improving key manufacturing performance metrics, including yield, defect rates, process capability, OEE (Overall Equipment Effectiveness), and overall process stability. On a daily basis, they will analyze SPC charts and production data to identify process variation, investigate quality trends, perform root cause analysis on assembly defects, and develop corrective actions that improve cell performance and manufacturing efficiency.
A major focus of this role will be supporting and optimizing laser welding processes within battery cell assembly. This engineer will evaluate weld quality data, analyze process parameters, investigate weld-related defects, and partner with quality, equipment, and production teams to improve process capability and product reliability. They will utilize statistical analysis, DOE (Design of Experiments), and data-driven problem-solving techniques to optimize welding recipes, reduce scrap, improve yield, and ensure consistent process performance across production lines.
The ideal candidate has strong experience in battery, automotive, semiconductor, electronics, or other high-volume manufacturing environments and possesses a deep understanding of process engineering principles. They should be comfortable working with large data sets, SPC methodologies, PFMEA, root cause analysis, and continuous improvement initiatives. Experience supporting laser welding processes, yield improvement programs, defect reduction efforts, and manufacturing process optimization is highly preferred. Strong analytical skills, technical problem-solving abilities, and experience utilizing manufacturing data to drive operational improvements are essential for success in this role.
This role can pay between 95-149K based on a evaluation of total relevant YOE and Education Level.
We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment regardless of their race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to [email protected] learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy: https://insightglobal.com/workforce-privacy-policy/.
Skills and Requirements
Bachelor's degree in Engineering or related technical field
7+ years of experience supporting battery cell assembly or similar high-volume manufacturing processes
Hands-on experience with laser welding processes in a manufacturing environment
Experience troubleshooting weld defects and driving yield improvements
Strong understanding of SPC charts, process capability, defect trends, and OEE metrics
Experience using manufacturing data to identify process issues and improve performance
Root cause analysis experience related to quality defects, scrap, and production losses
Experience partnering with Production, Quality, and Equipment teams to implement process improvements
Ability to optimize process parameters and improve manufacturing stability Cylindrical battery manufacturing experience
Experience supporting battery cell assembly operations
DOE (Design of Experiments) experience
Six Sigma or continuous improvement experience
Experience with PFMEA and Control Plans
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